Pakistan’s Leading Corrugated Packaging Manufacturing Plant

Manufacturing Plant

Sardar Family Packages Pvt. Ltd. has set up one of the most modern corrugated packaging MANUFACTURING PLANT facilities in Pakistan, covering well over 260,000 square feet. Most importantly, our value chain consists of sophisticated AUTOMATION AND TECHNOLOGY, stringent quality control, and sustainable practices to produce high-quality performance packaging for local and export markets.

Our plant enjoys the prime industrial location, directly linked with logistics networks, raw material providers, highways, as well as export routes. Every single process, from raw material inspection to final dispatch, happens under a roof. This makes it all very efficient, precise, and standard.

Automation and Technology

This facility operates a U-flow process in lean manufacturing. This U-flow system is aimed at minimizing wall time and waste. AI job tracking for predictive maintenance and intelligent warehousing does the same thing: maximizing accuracy. Sensors and cameras similarly improve real-time quality checks across the whole production process, from order taking to delivery, through an ERP system that monitors every order.

Production Capabilities

Our PRODUCTION CAPABILITIES go up to 250 metric tons of corrugated board in a day, operating 24/7, fully automated for all production lines. Here’s some high-speed 5-ply and 3-ply corrugation systems:

Preheaters for precise moisture control.
Automated gluing stations and roll changers.
High-speed slitters and rotary cutters.
Auto stackers and conveyors.

We manufacture many BOX TYPES AND STYLES–flatbed and rotary die-cutting, CNC die, and multi-cavity cutting–for industries like FMCG and automotive, electronics, pharmaceuticals, agriculture, and home appliances

Material and Flute Options

There are numerous MATERIAL AND FLUTE OPTIONS that best meet your product’s performance needs. Flute profiles are selected for their strength and cushioning, and printing capabilities. A, B, C, E, and F profiles cover all bases in these regards. Each batch is tested for:

Edge Crush Resistance (ECT)
Burst Strength (BST)
Cobb value (water absorption)
Compression strength testing

Printing and Finishing

In our PRINTING AND FINISHING department, we offer:

Flexographic printing in up to 6 colors
High definition with fine halftones and gradients
Offset printing for high-end retail packaging
Spot UV, varnish, or aqueous coatings
Hot foil stamping, embossing, lamination-goss, matt or soft touch
In-house plates, proofs, and color matching guarantee mind-blowing, nearly realistic results.

With all of these tests, the durability of products, safety, and international norms are ensured.

Box Types and Styles & FEFCO Standards

Straight Line, Crash Lock, 4/6 Edge Glued Boxes, Stitched Cartons, and K + D Combination Glue Packages are manufactured by us. The designs conform to the FEFCO STANDARDS for compatibility with global shipping and stacking. Our export-grade boxes meet the requirements of European and Middle Eastern markets, manufactured from materials certified for FSC®, RoHS, and REACH.

Design and Prototyping Lab

Such projects are conducted in the DESIGN AND EXPERIMENT LABORATORY, so the prototypes are studied in the market for new packaging prospects. Based on the challenge of the creative requirement and in ways of fashioning the product, these design prototypes offer a great opportunity to prove cost-effective custom-tailored products and promotional items, plus a point of sale.